Hamgam Sanat Eista Ahvaz

What Is a Decanter Centrifuge and How Does It Work?

A Decanter Centrifuge is one of the key pieces of equipment used for solid–liquid separation in industrial processes. By applying centrifugal force, the machine performs continuous and high-speed separation, efficiently dividing the slurry into a clarified liquid phase and a solid phase.
The clarified liquid is discharged through a scroll system, while the solid phase is conveyed to the discharge section.

Principle of Operation

In a decanter centrifuge, the slurry or suspension is fed into a rotating bowl. The centrifugal force generated by high-speed rotation drives solid particles toward the outer wall, while the clarified liquid remains closer to the center.
In modern decanter designs, this force can reach up to 3,000 times the acceleration of gravity (up to 3,000 × g), reducing a sedimentation process that would normally take hours under gravity to just a few seconds.

Types of Decanter Centrifuges

  1. Two-Phase Decanter
    Used for solid–liquid separation. The unit has one feed inlet and two discharge outlets — one for the solid phase and the other for the clarified liquid.
  2. Three-Phase Decanter
    Designed for the separation of two immiscible liquids (such as oil and water) along with solids. It has one inlet and three outlets, operating based on the density differences between the liquid phases.

Applications

Thanks to its continuous operation and customizable design, the decanter centrifuge is widely used across various industries, including:
• Food and beverage processing
• Pharmaceutical and hygiene industries
• Water and wastewater treatment plants
• Oil, gas, and petrochemical industries

Advantages Compared to Other Separation Systems

Versus gravitational settling: significantly higher speed and smaller footprint
Versus hydrocyclones: greater capacity and higher efficiency
Versus disc-stack or tubular centrifuges: continuous operation and automatic solids discharge
Versus filter presses: higher throughput and less downtime

Distinctive Feature of the Decanter Centrifuge

Unlike other types of centrifuges, a decanter centrifuge can perform continuous separation and solids discharge without long shutdown periods.
This unique feature enhances operational efficiency and reduces maintenance costs, making the decanter centrifuge an ideal solution for modern industrial separation processes.

Why Choose Hamgam Sanat Decanter Centrifuges?

As a knowledge-based Iranian manufacturer, Hamgam Sanat specializes in the design, production, and complete overhaul of industrial centrifuges, including Decanter Centrifuges and Pusher Centrifuges used in the oil, gas, petrochemical, and mineral industries.

Our centrifuges are engineered to deliver:
🔹 High separation efficiency under demanding process conditions
🔹 Custom-engineered designs tailored to client specifications
🔹 Continuous and reliable performance with minimal maintenance
🔹 Compliance with international standards for safety and quality

With years of proven expertise and a strong commitment to innovation, Hamgam Sanat proudly contributes to the advancement of Iran’s industrial capabilities — combining engineering excellence, domestic self-sufficiency, and global-level quality.

 

Designing and producing all kinds of counters, pumps and solar gearboxes required by oil and petrochemical industries

At Hamgam Sanat, we strive to contribute to the efficiency and safety of oil and gas and petrochemical industries by providing continuous innovations in the field of our products and missions, and to make a significant contribution to the global value chain of oil, gas and petrochemical industries.

Customer-centricity and building long-term relationships with customers and focusing on creating value for customers through innovation

Promoting Kartimi, scientific and systemic approaches and processes, innovation thinking and vision publication

Promoting honesty, mutual respect, trust building, creativity, responsibility, personal growth and development among the company's human capital

Protecting the environment, helping others and trying to enrich people's lives

Expanding the industrial cooperation network with partners with the aim of creating higher value for customers

Expanding the cooperation network with universities, elites and scientific and technological centers in the rules of open innovation

Hamgam Sanat Knowledge-Based Company

Manufacturer of Decanter Centrifuges for the Oil and Petrochemical Industries

Pusher Centrifuge – Model P100

The Pusher Centrifuge is widely used in the chemical, petrochemical, and mineral industries for solid–liquid separation in slurries. Its primary application is the separation of sodium chloride (NaCl) crystals from saturated brine solutions.

The Pusher Centrifuge Model P100, completely overhauled and refurbished by Hamgam Sanat Knowledge-Based Company, is a medium-to-large industrial centrifuge designed for separating coarse and heavy crystals — particularly NaCl, ammonium chloride (NH₄Cl), sulfates, and similar crystalline materials.

Comprehensive Overhaul and Refurbishment Project

The P100 Pusher Centrifuge, known as the beating heart of the production process at Arvand Petrochemical Company, required a major overhaul after years of continuous operation. This large-scale project was successfully executed by Hamgam Sanat’s engineering team, leveraging deep technical knowledge and extensive industrial experience.

Project stages included:

🔹 Disassembly and full transfer of the unit to Hamgam Sanat’s facility

🔹 Precise dismantling and inspection to identify damages

🔹 Major repair and refurbishment of worn components in compliance with current industrial standards

🔹 Final assembly and comprehensive performance testing

🔹 Transportation of the centrifuge to the Arvand Salt Lake site

🔹 Installation, commissioning, and reintegration into the production line

This project stands as a testament to domestic engineering capability, industrial self-sufficiency, and the dedication of Iranian engineers.

Hamgam Sanat — Advancing in Step with Iran’s Industry

 

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